Textile manufacturing is a huge industry. It is primarily centred on the transformation of fibre into yarn, and subsequently yarn into cloth. This industry has a long history dating back thousands of years. In today's world, it remains an important sector of the global economy and employs millions of people worldwide.
This industry has to face various hurdles including environmental concerns, labour concerns, and rivalry from low-cost nations. One of the main problems this industry faces is measuring productivity, as it directly affects the firm's outcome. To solve this problem, Infinite Consulting business always suggests that various textile firms use the OEE business practice.
Overall Equipment Effectiveness is a critical performance indicator for textile manufacturing companies, and improving operations can lead to significant increases in productivity and profitability.
OEE is a measure of manufacturing efficiency that takes into account three factors: availability, performance, and quality. Availability measures the amount of time that a machine is available to run, Performance measures how efficiently the machine is running, and Quality measures how many good products are produced. This practice is calculated as the product of these three factors, with a maximum value of 100%.
In this blog, we'll discuss how textile manufacturers can improve their OEE.
How to Improve OEE in Textile Manufacturing
There are various majors in which Overall Equipment Effectiveness can be improved in the textile industry-
Reduce Downtime
Downtime is one of the biggest factors that reduce operations in a textile industry. To improve, textile manufacturers need to identify the root causes of halt time and work to reduce them. Common causes of spare time of labour include equipment breakdowns, changeovers, and material shortages. By investing in preventive maintenance, equipment upgrades, and automation, textile manufacturers can reduce spare time.
Increase Machine Speed
Another way to improve this practice is to increase machine speed. However, this should only be done after the root causes of spare time have been addressed. Increasing machine speed without addressing break of appliance can lead to even more halt of production and lower productivity. To increase the machine speed, textile manufacturers can invest in equipment upgrades or work to optimize their production processes.
Improve Quality Control
Quality control is an essential component of OEE. Poor quality products can reduce efficiency by increasing the amount of time needed for rework or leading to customer returns. To improve quality control, textile manufacturers need to identify the root causes of quality issues and work to address them. This can involve implementing new quality control processes, investing in new equipment, or training personnel.
Implement Predictive Maintenance
Predictive maintenance is a strategy that involves using data and analytics to predict when equipment failures are likely to occur. By identifying potential problems before they occur, textile manufacturers can schedule daily work maintenance (DWM) activities at the most convenient times, reducing downtime and improving OEE. Predictive maintenance requires investment in data collection and analysis tools, as well as trained personnel who can use this data to make informed decisions.
Invest in Automation
Automation is a powerful tool for improving operations in textile manufacturing. By automating repetitive or dangerous tasks, textile manufacturers can increase production efficiency, achieve operational excellence manufacturing and reduce productivity. However, automation requires a significant investment in new equipment and may require retraining personnel to operate and maintain the new equipment.
Employee Training
Finally, trained and improved manpower is an essential component of increasing OEE. By providing employees with the knowledge and skills they need to operate equipment safely and efficiently, textile manufacturers can reduce spare time and improve quality. Training should be ongoing, with regular refresher courses and opportunities for employees to learn new skills.
Ending off
The team of Faber Infinite has helped improve productivity in textile manufacturing as it requires a combination of strategies. By taking a comprehensive approach to improving OEE, the textile industry can have manufacturing or manpower productivity improvement and increase profitability and productivity while maintaining high-quality products.